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Car Interior Cutting Machine | Digital Cutter

Industry name: Car interior cutting machine

Cutting thickness: Maximum thickness does not exceed 60mm

Product features: The Bolay CNC cutting machine is indeed an advantageous option for the special car version in the automotive supplies industry. With no need for a large inventory, it allows for on-site customization according to customer requirements, enabling fast delivery. It can produce exquisitely without errors and is mainly used for cutting various flexible material products such as full surround foot pads, large surround foot pads, wire ring foot pads, car seat cushions, car seat covers, trunk mats, light-shielding mats, and steering wheel covers. This machine offers flexibility and efficiency in meeting the diverse needs of the automotive supplies market.

DESCRIPTION

Car interior cutting machine can be widely used in non-metallic materials not exceeding 60mm, including: car mats, car interiors, sound-absorbing board cotton, leather, leather, composite materials, corrugated paper, cartons, color boxes, soft PVC crystal pads, composite sealing ring materials, soles, rubber, cardboard, gray board, KT board, pearl cotton, sponge, plush toys and so on.

Car interior cutting machine is fully automatic feeding, with optional fixed table type cutting equipment, suitable for cutting materials such as foot mats, seat covers, cushions, light-shielding pads, leather seats, car covers, etc.

Cutting efficiency Foot mats: about 2 minutes per set; seat covers: about 3-5 minutes per set.

Video

Car interior cutting machine

Car mat cutting demonstration

Advantages

1. Line drawing, drawing, text marking, indentation, half-knife cutting, full-knife cutting, all done at one time.
2. Optional rolling conveyor belt, continuous cutting, seamless docking. Meet the production goals of small batches, multiple orders, and multiple styles.
3. Programmable multi-axis motion controller, stability and operability reach the leading technical level at home and abroad. The cutting machine transmission system adopts imported linear guides, racks, and synchronous belts, and the cutting accuracy completely reaches zero error of the round-trip origin.
4. Friendly high-definition touch screen human-machine interface, convenient operation, simple and easy to learn.

Equipment parameters

Model BO-1625 (Optional)
Maximum cutting size 2500mm×1600mm (Customizable)
Overall size 3571mm×2504mm×1325mm
Multi-function machine head Dual tool fixing holes, tool quick-insert fixing, convenient and fast replacement of cutting tools, plug and play, integrating cutting, milling, slotting and other functions  (Optional)
Tool configuration Electric vibration cutting tool, flying knife tool, milling tool, drag knife tool, slotting tool, etc.
Safety device Infrared sensing, sensitive response, safe and reliable
Maximum cutting speed 1500mm/s (depending on different cutting materials)
Maximum cutting thickness 60mm (customizable according to different cutting materials)
Repeat accuracy ±0.05mm
Cutting materials Carbon fiber/prepreg, TPU/base film, carbon fiber cured board, glass fiber prepreg/dry cloth, epoxy resin board, polyester fiber sound-absorbing board, PE film/adhesive film, film/net cloth, glass fiber/XPE, graphite/asbestos/rubber, etc.
Material fixing method vacuum adsorption
Servo resolution ±0.01mm
Transmission method Ethernet port
Transmission system Advanced servo system, imported linear guides, synchronous belts, lead screws
X, Y axis motor and driver X axis 400w, Y axis 400w/400w
Z, W axis motor driver Z axis 100w, W axis 100w
Rated power 11kW
Rated voltage 380V±10% 50Hz/60Hz

Components of Composite material cutting machine

Components-of-Composite-material-cutting-machine1

Multi-function machine head

Dual tool fixing holes, tool quick-insert fixing, convenient and fast replacement of cutting tools, plug and play, integrating cutting, milling, slotting and other functions. The diversified machine head configuration can freely combine standard machine heads according to different processing requirements, and can flexibly respond to various production and processing requirements. (Optional)

Components of Composite material cutting machine

Components-of-Composite-material-cutting-machine2

All-round safety protection

Emergency stop devices and safety infrared sensors are installed at all four corners to ensure maximum operator safety during high-speed movement of the machine.

Components of Composite material cutting machine

Components-of-Composite-material-cutting-machine3

Intelligence brings high performance

High-performance cutter controllers are equipped with high-performance servo motors, intelligent, detail-optimized cutting technology and precise, maintenance-free drives. With excellent cutting performance, low operating costs and easy integration into production processes.

Energy consumption comparison

  • Cutting Speed
  • Cutting Accuracy
  • Material Utilization Rate
  • Cutting Cost

4-6 times + Compared with manual cutting, work efficiency is improved

High precision, high efficiency, time-saving and labor-saving, blade cutting does not damage the material.
1500 mm/s

Bolay machine speed

300 mm/s

Manual cutting

High precision, high efficiency, and improved material utilization

Cutting accuracy ±0.01mm, smooth cutting surface, no burrs or loose edges.
±0.05 mm

Boaly Machine cutting accuracy

±0.4 mm

Manual cutting accuracy

Automatic typesetting system saves more than 20% of materials compared with manual typesetting

80 %

Bolay machine cutting efficiency

60 %

Manual cutting efficiency

High precision, high efficiency, time-saving and labor-saving, no more difficulty in recruiting workers

11 degrees/h power consumption

Bolay machine cutting cost

200 USD+/Day

Manual cutting cost

Product Introduction

  • Electric vibrating knife

    Electric vibrating knife

  • Round knife

    Round knife

  • Pneumatic knife

    Pneumatic knife

Electric vibrating knife

Electric vibrating knife

Suitable for cutting medium density materials.
Equipped with a wide variety of blades, it is suitable for processing different materials such as paper, cloth, leather and flexible composite materials.
– Fast cutting speed, smooth edges and cutting edges
Round knife

Round knife

The material is cut by a high-speed rotating blade, which can be equipped with a circular blade, which is suitable for cutting all kinds of clothing woven materials. It can significantly reduce the drag force and help to completely cut off every fiber.
– Mainly used in clothing fabrics, suits, knitwear, underwear, wool coats, etc.
– Fast cutting speed, smooth edges and cutting edges
Pneumatic knife

Pneumatic knife

The tool is driven by compressed air, with an amplitude of up to 8mm, which is particularly suitable for cutting flexible materials and is suitable for a wider variety of material, with special blades to cut multi-layer materials.
– For materials that are soft, stretchable, and have high resistance, you can refer to them for multi-layer cutting.
– The amplitude can reach 8mm, and the cutting blade is driven by the air source to vibrate up and down.

Worry free service

  • Three year warranty

    Three year warranty

  • Free installation

    Free installation

  • Free training

    Free training

  • Free maintenance

    Free maintenance

OUR SERVICES

  • 01 /

    Which materials can we cut?

    The car interior cutting machine can be widely used for non-metallic materials not exceeding 60mm, including car mats, car interiors, sound-absorbing board cotton, leather, composite materials, corrugated paper, cartons, color boxes, soft PVC crystal pads, composite sealing ring materials, soles, rubber, cardboard, gray board, KT board, pearl cotton, sponge, and plush toys.

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  • 02 /

    What is the machine cutting speed?

    The machine cutting speed is 0 – 1500mm/s. The cutting speed depends on your actual material, thickness, and cutting pattern, etc.

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  • 03 /

    What is the machine warranty?

    The machine has a 3-year warranty (not including consumable parts and human damage).

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  • 04 /

    What is the machine consumable part and lifetime?

    This is related to your work time and operating experience.

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  • 05 /

    Can I customize?

    Yes, we can help you design and customize the machine size, color, brand, etc. Please tell me your specific needs.

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  • 06 /

    How to choose a suitable car interior cutting machine?

    Here are some suggestions on how to choose a suitable car interior cutting machine:

    **1. Consider Materials to be Cut**
    - Ensure that the cutting machine can handle the materials you need. Common car interior materials include leather, fabric, sponge, composite materials, and more. For example, if you mainly work with leather, choose a cutting machine that is effective for leather cutting. If you deal with multiple materials such as leather and sponge composites, make sure the machine is compatible with all these materials.

    **2. Determine Cutting Precision Requirements**
    - Based on your product needs, determine the required cutting precision. If you are producing high-end car interiors and have high demands for the flatness of cutting edges and dimensional accuracy, you need to select a cutting machine with high precision. Generally, laser cutting machines and vibrating knife cutting machines have high precision and can meet high-precision requirements.

    **3. Evaluate Cutting Speed**
    - If you have a large production volume and require a high-efficiency cutting machine to meet production capacity needs. For instance, vibrating knife cutting machines have relatively fast cutting speeds and can improve production efficiency, making them suitable for enterprises with large-scale production. If your production volume is not very high, a machine with a slightly slower cutting speed but still able to meet your needs can also be considered to reduce costs.

    **4. Assess Equipment Functions**
    - **Automatic Feeding Function**: For situations where a large amount of materials need to be continuously cut, automatic feeding can save manual operation time and improve efficiency.
    - **Tool Types and Replaceability**: Vibrating knife cutting machines can freely replace knife heads. Choosing the appropriate knife head according to different materials, such as round knives, half-cut knives, trailing knives, bevel knives, milling cutters, etc., can increase the versatility of the equipment.

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