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Carpet Cutting Machine | Digital Cutter

Industry name: Carpet cutting machine

Product features:

The carpet cutting machine is a specialized tool with several notable features and applications.
It is primarily used for printed carpets and spliced carpets. The capabilities it offers, such as intelligent edge-finding cutting, intelligent AI typesetting, and automatic error compensation, enhance its efficiency and accuracy in processing carpets. These features allow for more precise cuts and better utilization of materials, reducing waste and improving the overall quality of the finished products.
As for applicable materials, it can handle a variety of carpet materials including long hair, silk loops, fur, leather, and asphalt. This wide range of compatibility makes it a versatile choice for different types of carpet manufacturing and processing needs.

DESCRIPTION

The carpet cutting machine offers several impressive features. It can intelligently find edges and cut special-shaped carpets and printed carpets with just one click, eliminating the need for templates. This not only saves time and effort but also provides a more convenient and efficient cutting process.
By using AI intelligent master layout software, it can save more than 10% of materials compared to manual layout. This maximizes material utilization, which is crucial for cost savings and environmental sustainability.
To address the issue of deviations during automatic feeding, Bolay has developed automatic error compensation. This feature can automatically correct errors during material cutting, ensuring cutting accuracy and reducing waste. It enhances the reliability and performance of the carpet cutting machine, making it a valuable tool for carpet manufacturers and processors.

Video

Carpet cutting machine

Foot pad cutting display

Carpet cutting machine

Plush carpet cutting display

Carpet cutting machine

Rubber carpet cutting demonstration

Advantages

(1) Computer numerical control, automatic cutting, 7-inch LCD industrial touch screen, standard Dongling servo;
(2) High-speed spindle motor, the speed can reach 18,000 revolutions per minute;
(3) Any point positioning, cutting (vibrating knife, pneumatic knife, round knife, etc.), half-cutting (basic function), indentation, V-groove, automatic feeding, CCD positioning, pen writing (optional function);
(4) High-precision Taiwan Hiwin linear guide rail, with Taiwan TBI screw as the core machine base, to ensure accuracy and precision;
(6) Cutting blade material is tungsten steel from Japan
(7) Regin high-pressure vacuum pump, to ensure accurate positioning by adsorption
(8) The only one in the industry to use host computer cutting software, easy to install and simple to operate.

Equipment parameters

Model BO-1625 (Optional)
Maximum cutting size 2500mm×1600mm (Customizable)
Overall size 3571mm×2504mm×1325mm
Multi-function machine head Dual tool fixing holes, tool quick-insert fixing, convenient and fast replacement of cutting tools, plug and play, integrating cutting, milling, slotting and other functions  (Optional)
Tool configuration Electric vibration cutting tool, flying knife tool, milling tool, drag knife tool, slotting tool, etc.
Safety device Infrared sensing, sensitive response, safe and reliable
Maximum cutting speed 1500mm/s (depending on different cutting materials)
Maximum cutting thickness 60mm (customizable according to different cutting materials)
Repeat accuracy ±0.05mm
Cutting materials Carbon fiber/prepreg, TPU/base film, carbon fiber cured board, glass fiber prepreg/dry cloth, epoxy resin board, polyester fiber sound-absorbing board, PE film/adhesive film, film/net cloth, glass fiber/XPE, graphite/asbestos/rubber, etc.
Material fixing method vacuum adsorption
Servo resolution ±0.01mm
Transmission method Ethernet port
Transmission system Advanced servo system, imported linear guides, synchronous belts, lead screws
X, Y axis motor and driver X axis 400w, Y axis 400w/400w
Z, W axis motor driver Z axis 100w, W axis 100w
Rated power 11kW
Rated voltage 380V±10% 50Hz/60Hz

Components of Composite material cutting machine

Components-of-Composite-material-cutting-machine1

Multi-function machine head

Dual tool fixing holes, tool quick-insert fixing, convenient and fast replacement of cutting tools, plug and play, integrating cutting, milling, slotting and other functions. The diversified machine head configuration can freely combine standard machine heads according to different processing requirements, and can flexibly respond to various production and processing requirements. (Optional)

Components of Composite material cutting machine

Components-of-Composite-material-cutting-machine2

All-round safety protection

Emergency stop devices and safety infrared sensors are installed at all four corners to ensure maximum operator safety during high-speed movement of the machine.

Components of Composite material cutting machine

Components-of-Composite-material-cutting-machine3

Intelligence brings high performance

High-performance cutter controllers are equipped with high-performance servo motors, intelligent, detail-optimized cutting technology and precise, maintenance-free drives. With excellent cutting performance, low operating costs and easy integration into production processes.

Energy consumption comparison

  • Cutting Speed
  • Cutting Accuracy
  • Material Utilization Rate
  • Cutting Cost

4-6 times + Compared with manual cutting, work efficiency is improved

High precision, high efficiency, time-saving and labor-saving, blade cutting does not damage the material.
1500 mm/s

Bolay machine speed

300 mm/s

Manual cutting

High precision, high efficiency, and improved material utilization

Cutting accuracy ±0.01mm, smooth cutting surface, no burrs or loose edges.
±0.05 mm

Boaly Machine cutting accuracy

±0.4 mm

Manual cutting accuracy

Automatic typesetting system saves more than 20% of materials compared with manual typesetting

80 %

Bolay machine cutting efficiency

60 %

Manual cutting efficiency

No smoke and dust, high precision, high efficiency, saving time and effort

11 degrees/h power consumption

Bolay machine cutting cost

200 USD+/Day

Manual cutting cost

Product Introduction

  • Electric vibrating knife

    Electric vibrating knife

  • Round knife

    Round knife

  • Pneumatic knife

    Pneumatic knife

Electric vibrating knife

Electric vibrating knife

Suitable for cutting medium density materials.
Equipped with a wide variety of blades, it is suitable for processing different materials such as paper, cloth, leather and flexible composite materials.
– Fast cutting speed, smooth edges and cutting edges
Round knife

Round knife

The material is cut by a high-speed rotating blade, which can be equipped with a circular blade, which is suitable for cutting all kinds of clothing woven materials. It can significantly reduce the drag force and help to completely cut off every fiber.
– Mainly used in clothing fabrics, suits, knitwear, underwear, wool coats, etc.
– Fast cutting speed, smooth edges and cutting edges
Pneumatic knife

Pneumatic knife

The tool is driven by compressed air, with an amplitude of up to 8mm, which is particularly suitable for cutting flexible materials and is suitable for a wider variety of material, with special blades to cut multi-layer materials.
– For materials that are soft, stretchable, and have high resistance, you can refer to them for multi-layer cutting.
– The amplitude can reach 8mm, and the cutting blade is driven by the air source to vibrate up and down.

Worry free service

  • Three year warranty

    Three year warranty

  • Free installation

    Free installation

  • Free training

    Free training

  • Free maintenance

    Free maintenance

OUR SERVICES

  • 01 /

    Which materials can we cut?

    The carpet cutting machine is mainly used for printed carpets, spliced carpets, and more. Applicable materials include long hair, silk loops, fur, leather, asphalt, and other carpet materials. It supports intelligent edge-finding cutting, intelligent AI typesetting, and automatic error compensation. The video is a demonstration of printed carpet edge-finding cutting for reference only.

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  • 02 /

    What is the machine warranty?

    The machine comes with a 3-year warranty (excluding consumable parts and damage caused by human factors).

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  • 03 /

    What is the machine cutting speed?

    The machine cutting speed is 0 – 1500mm/s. The cutting speed depends on your actual material, thickness, and cutting pattern.

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  • 04 /

    How do I choose a suitable cutting tool to finish?

    The machine is equipped with different cutting tools. Please tell me your cutting material and provide sample pictures, and I will give you advice.

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  • 05 /

    What is the cutting accuracy of the machine?

    The cutting accuracy of different types of carpet cutters may vary. Generally speaking, the cutting accuracy of Bolay’s carpet cutters can reach about ±0.5mm. However, the specific cutting accuracy will be affected by many factors, such as the quality and brand of the machine, the characteristics of the cutting material, thickness, cutting speed, and whether the operation is standardized. If you have high requirements for cutting accuracy, you can consult the manufacturer in detail about the specific accuracy parameters when purchasing the machine, and evaluate whether the machine meets the requirements by checking the actual cutting samples.

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INQUIRY FOR PRICELIST

For inquiries about our products or pricelist, please leave your email to us and we will be in touch within 24 hours.