Composite Material Cutting Machine | Digital Cutter
DESCRIPTION
The composite material cutting machine is a vibration knife cutting machine that can be widely applied to non-metallic materials with a thickness not exceeding 60mm. This includes a diverse range of materials such as composite materials, corrugated paper, car mats, car interiors, cartons, color boxes, soft PVC crystal pads, composite sealing materials, leather, soles, rubber, cardboard, gray board, KT board, pearl cotton, sponge, and plush toys. BolayCNC offers digital intelligent cutting solutions for intelligent production in the composite material industry. It is equipped with multiple knives and pens to meet the cutting requirements of various materials and can achieve high-speed, high-intelligence, and high-precision cutting and drawing processes. It has successfully enabled customers to transition from manual production mode to a high-speed and high-precision advanced production mode, fully meeting the personalized cutting needs of customers.
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Advantages
1. Line drawing, drawing, text marking, indentation, half-knife cutting, full-knife cutting, all done at one time.
2. Optional rolling conveyor belt, continuous cutting, seamless docking. Meet the production goals of small batches, multiple orders, and multiple styles.
3. Programmable multi-axis motion controller, stability and operability reach the leading technical level at home and abroad. The cutting machine transmission system adopts imported linear guides, racks, and synchronous belts, and the cutting accuracy completely reaches zero error of the round-trip origin.
4. Friendly high-definition touch screen human-machine interface, convenient operation, simple and easy to learn.
Equipment parameters
| Model | BO-1625 (Optional) |
| Maximum cutting size | 2500mm×1600mm (Customizable) |
| Overall size | 3571mm×2504mm×1325mm |
| Multi-function machine head | Dual tool fixing holes, tool quick-insert fixing, convenient and fast replacement of cutting tools, plug and play, integrating cutting, milling, slotting and other functions (Optional) |
| Tool configuration | Electric vibration cutting tool, flying knife tool, milling tool, drag knife tool, slotting tool, etc. |
| Safety device | Infrared sensing, sensitive response, safe and reliable |
| Maximum cutting speed | 1500mm/s (depending on different cutting materials) |
| Maximum cutting thickness | 60mm (customizable according to different cutting materials) |
| Repeat accuracy | ±0.05mm |
| Cutting materials | Carbon fiber/prepreg, TPU/base film, carbon fiber cured board, glass fiber prepreg/dry cloth, epoxy resin board, polyester fiber sound-absorbing board, PE film/adhesive film, film/net cloth, glass fiber/XPE, graphite/asbestos/rubber, etc. |
| Material fixing method | vacuum adsorption |
| Servo resolution | ±0.01mm |
| Transmission method | Ethernet port |
| Transmission system | Advanced servo system, imported linear guides, synchronous belts, lead screws |
| X, Y axis motor and driver | X axis 400w, Y axis 400w/400w |
| Z, W axis motor driver | Z axis 100w, W axis 100w |
| Rated power | 11kW |
| Rated voltage | 380V±10% 50Hz/60Hz |
Components Of Composite Material Cutting Machine
Multi-function machine head
Dual tool fixing holes, tool quick-insert fixing, convenient and fast replacement of cutting tools, plug and play, integrating cutting, milling, slotting and other functions. The diversified machine head configuration can freely combine standard machine heads according to different processing requirements, and can flexibly respond to various production and processing requirements. (Optional)
Components Of Composite Material Cutting Machine
All-round safety protection
Emergency stop devices and safety infrared sensors are installed at all four corners to ensure maximum operator safety during high-speed movement of the machine.
Components Of Composite Material Cutting Machine
Intelligence brings high performance
High-performance cutter controllers are equipped with high-performance servo motors, intelligent, detail-optimized cutting technology and precise, maintenance-free drives. With excellent cutting performance, low operating costs and easy integration into production processes.
Sample of Composite Material Cutting Machine
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Energy consumption comparison
- Cutting Speed
- Cutting Accuracy
- Material Utilization Rate
- Cutting Cost
4-6 times + Compared with manual cutting, work efficiency is improved
Bolay machine speed
Manual cutting
High precision, high efficiency, and improved material utilization.
Boaly Machine cutting accuracy
Manual cutting accuracy
Automatic typesetting system saves more than 20% of materials compared with manual typesetting
Bolay machine cutting efficiency
Manual cutting efficiency
Bolay machine cutting cost
Manual cutting cost
Product Introduction
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Electric vibrating knife
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Round knife
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Pneumatic knife
Electric vibrating knife
Equipped with a wide variety of blades, it is suitable for processing different materials such as paper, cloth, leather and flexible composite materials.
– Fast cutting speed, smooth edges and cutting edges
Round knife
– Mainly used in clothing fabrics, suits, knitwear, underwear, wool coats, etc.
– Fast cutting speed, smooth edges and cutting edges
Pneumatic knife
– For materials that are soft, stretchable, and have high resistance, you can refer to them for multi-layer cutting.
– The amplitude can reach 8mm, and the cutting blade is driven by the air source to vibrate up and down.
Worry free service
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Three year warranty
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Free installation
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Free training
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Free maintenance
OUR SERVICES
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01 /
Which materials can be cut?
The machine has a wide range of applications. As long as it is a flexible material, it can be cut by a digital cutting machine. This includes some non-metallic hard materials such as acrylic, wood, and cardboard. Industries that can utilize this machine include the apparel industry, automotive interior industry, leather industry, packing industry, and more.
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02 /
What is the maximum cutting thickness?
The cutting thickness of the machine depends on the actual material. If cutting multi-layer fabric, it is recommended to be within 20-30mm. If cutting foam, it is recommended to be within 100mm. Please send me your material and thickness so that I can further check and give advice.
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03 /
What is the machine cutting speed?
The machine cutting speed is 0-1500mm/s. The cutting speed depends on your actual material, thickness, and cutting pattern, etc.
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04 /
Provide some examples of materials that digital cutting machines can cut
Digital cutting machines can cut a variety of materials. Here are some common examples:
①. Non-metallic sheet materials
Acrylic: It has high transparency and good processing performance. It can be cut into various shapes for advertising signs, display props and other fields.
Plywood: It can be used for furniture manufacturing, model making, etc. Digital cutting machines can accurately cut complex shapes.
MDF: It is widely used in interior decoration and furniture production, and can achieve efficient cutting processing.
②. Textile materials
Cloth: Including various fabrics such as cotton, silk, and linen, suitable for cutting in the clothing, home textile and other industries.
Leather: It can be used to make leather shoes, leather bags, leather clothes, etc. Digital cutting machines can ensure the accuracy and quality of cutting.
Carpet: It can cut carpets of various sizes and shapes according to different needs.
③. Packaging materials
Cardboard: It is used to make packaging boxes, greeting cards, etc. Digital cutting machines can complete cutting tasks quickly and accurately.
Corrugated paper: It is widely used in the packaging industry and can cut cartons of different specifications.
Foam board: As a cushioning material, it can be customized and cut according to the shape of the product.
④. Other materials
Rubber: Used to make seals, gaskets, etc. Digital cutting machines can achieve cutting of complex shapes.
Silicone: It is widely used in electronics, medical and other fields and can be cut accurately.
Plastic film: Film materials such as PVC and PE can be used in packaging, printing and other industries.
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05 /
What are the daily maintenance and care methods for composite material cutting equipment?
Daily maintenance and care of composite material cutting equipment is essential to ensure the performance of the equipment and extend its service life. Here are some daily maintenance and care methods:
1. Cleaning
Clean the surface of the equipment regularly
After each use, wipe the outer shell and control panel of the equipment with a clean soft cloth to remove dust and debris. This prevents dust accumulation from affecting the heat dissipation and appearance of the equipment.
For stubborn stains, a mild detergent can be used, but avoid using highly corrosive chemical solvents to avoid damaging the surface of the equipment.
Clean the cutting table
The cutting table is prone to accumulate cutting residues and dust during use and should be cleaned regularly. Compressed air can be used to blow away dust and debris from the table, and then wipe it clean with a clean cloth.
For some residues with strong stickiness, appropriate solvents can be used for cleaning, but be careful to avoid the solvent from contacting other parts of the equipment.
2. Tool maintenance
Keep the tool clean
After each use, the tool should be removed from the equipment and the surface of the tool should be wiped with a clean cloth to remove cutting residues and dust.
Regularly use a special tool cleaner to clean the tool to maintain the sharpness and cutting performance of the tool.
Check the wear of the tool
Check the wear of the tool regularly. If the tool is found to be blunt or notched, the tool should be replaced in time. The wear of the tool will affect the cutting quality and efficiency, and may even damage the equipment.
The wear of the tool can be judged by observing the quality of the cutting edge, measuring the size of the tool, etc.
3. Lubrication
Lubrication of moving parts
The moving parts of the equipment such as guide rails and lead screws need to be lubricated regularly to reduce friction and wear and ensure the smooth operation of the equipment. Special lubricating oil or grease can be used for lubrication.
The frequency of lubrication should be determined according to the use of the equipment and the manufacturer’s recommendations. Generally speaking, lubrication is performed once a week or a month.
Transmission system lubrication
The transmission system of the equipment, such as belts, gears, etc., also needs to be lubricated regularly to ensure smooth and stable transmission. Appropriate lubricants can be used for lubrication.
Pay attention to check the tension of the transmission system. If the belt is found to be loose or the gear is not meshing well, it should be adjusted in time.
4. Electrical system maintenance
Check the cable and plug
Regularly check whether the cable and plug of the equipment are damaged, loose or in poor contact. If there is a problem, it should be replaced or repaired in time.
Avoid excessive bending or pulling of the cable to avoid damaging the wire inside the cable.
Cleaning electrical components
Use clean compressed air or a soft brush to clean the electrical components of the equipment, such as motors, controllers, etc., to remove dust and debris.
Be careful to avoid water or other liquids from contacting electrical components to avoid short circuits or damage to the equipment.
V. Regular inspection and calibration
Mechanical component inspection
Regularly check whether the mechanical components of the equipment, such as guide rails, lead screws, bearings, etc., are loose, worn or damaged. If there is a problem, it should be adjusted or replaced in time.
Check whether the fastening screws of the equipment are loose. If they are loose, they should be tightened in time.
Cutting accuracy calibration
Regularly calibrate the cutting accuracy of the equipment to ensure the accuracy of the cutting size. The cutting size can be measured using standard measuring tools, and then the parameters of the equipment can be adjusted according to the measurement results.
Note that before calibration, the equipment should be preheated to the operating temperature to ensure the accuracy of the calibration.
VI. Safety precautions
Operator training
Train the operators to familiarize them with the operating procedures and safety precautions of the equipment. Operators should strictly follow the operating procedures to avoid equipment damage or personal injury caused by misoperation.
Safety protection device inspection
Regularly check whether the safety protection devices of the equipment, such as protective covers, emergency stop buttons, etc., are intact and effective. If there are any problems, they should be repaired or replaced in time.
During the operation of the equipment, it is strictly forbidden to open the protective cover or perform other dangerous operations.
In short, the daily maintenance and care of composite material cutting equipment needs to be carried out regularly, and must be operated strictly in accordance with the operating procedures and the manufacturer’s recommendations. Only in this way can the performance and service life of the equipment be ensured, and production efficiency and product quality can be improved.
