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Foam Cutting Machine | Digital Cutter

Category: Foam materials

Industry name: Foam cutting machine

Cutting thickness: Maximum thickness does not exceed 110mm

Product features:

The Foam cutting machine is equipped with an oscillating knife tool, a drag knife tool and a special slotting tool for flexible plates, making cutting and chamfering at various angles fast and accurate. The oscillating knife tool uses high-frequency vibration to cut Foam, with a fast cutting speed and smooth cuts, greatly improving production efficiency. The drag knife tool is used to handle some more complex cutting requirements and can achieve fine processing of Foam.

DESCRIPTION

Foam cutting machine is suitable for cutting EPS, PU, yoga mats, EVA, polyurethane, sponge and other foam materials. The cutting thickness is less than 150mm, the cutting accuracy is ±0.5mm, the blade cutting, and the cutting is smokeless and odorless.

Video

Foam cutting machine

Silicone foam gasket cutting displa

Advantages

1. Running speed 1200mm/s
2. Cutting without burrs or saw teeth
3. Intelligent material arrangement, saving 15%+ of materials compared with manual work
4. No need to open molds, data import and one-click cutting
5. One machine can handle small batch orders and special-shaped orders
6. Simple operation, novices can start work in two hours of training
7. Visualized production, controllable cutting process
Blade cutting is smokeless, odorless and dust-free

Equipment parameters

Model BO-1625 (Optional)
Maximum cutting size 2500mm×1600mm (Customizable)
Overall size 3571mm×2504mm×1325mm
Multi-function machine head Dual tool fixing holes, tool quick-insert fixing, convenient and fast replacement of cutting tools, plug and play, integrating cutting, milling, slotting and other functions  (Optional)
Tool configuration Electric vibration cutting tool, flying knife tool, milling tool, drag knife tool, slotting tool, etc.
Safety device Infrared sensing, sensitive response, safe and reliable
Maximum cutting speed 1500mm/s (depending on different cutting materials)
Maximum cutting thickness 60mm (customizable according to different cutting materials)
Repeat accuracy ±0.05mm
Cutting materials Carbon fiber/prepreg, TPU/base film, carbon fiber cured board, glass fiber prepreg/dry cloth, epoxy resin board, polyester fiber sound-absorbing board, PE film/adhesive film, film/net cloth, glass fiber/XPE, graphite/asbestos/rubber, etc.
Material fixing method vacuum adsorption
Servo resolution ±0.01mm
Transmission method Ethernet port
Transmission system Advanced servo system, imported linear guides, synchronous belts, lead screws
X, Y axis motor and driver X axis 400w, Y axis 400w/400w
Z, W axis motor driver Z axis 100w, W axis 100w
Rated power 11kW
Rated voltage 380V±10% 50Hz/60Hz

Components of Composite material cutting machine

Components-of-Composite-material-cutting-machine1

Multi-function machine head

Dual tool fixing holes, tool quick-insert fixing, convenient and fast replacement of cutting tools, plug and play, integrating cutting, milling, slotting and other functions. The diversified machine head configuration can freely combine standard machine heads according to different processing requirements, and can flexibly respond to various production and processing requirements. (Optional)

Components of Composite material cutting machine

Components-of-Composite-material-cutting-machine2

All-round safety protection

Emergency stop devices and safety infrared sensors are installed at all four corners to ensure maximum operator safety during high-speed movement of the machine.

Components of Composite material cutting machine

Components-of-Composite-material-cutting-machine3

Intelligence brings high performance

High-performance cutter controllers are equipped with high-performance servo motors, intelligent, detail-optimized cutting technology and precise, maintenance-free drives. With excellent cutting performance, low operating costs and easy integration into production processes.

Energy consumption comparison

  • Cutting Speed
  • Cutting Accuracy
  • Material Utilization Rate
  • Cutting Cost

4-6 times + Compared with manual cutting, work efficiency is improved

High precision, high efficiency, time-saving and labor-saving, blade cutting does not damage the material.
1500 mm/s

Bolay machine speed

200 mm/s

Manual cutting

High precision, high efficiency, and improved material utilization

Cutting accuracy ±0.01mm, smooth cutting surface, no burrs or loose edges.
±0.05 mm

Boaly Machine cutting accuracy

±0.4 mm

Manual cutting accuracy

Automatic edge-finding and special-shaped cutting, one-click cutting of various materials

85 %

Bolay machine cutting efficiency

60 %

Manual cutting efficiency

No smoke and dust, high precision, high efficiency

11 degrees/h power consumption

Bolay machine cutting cost

200 USD+/Day

Manual cutting cost

Product Introduction

  • Electric vibrating knife

    Electric vibrating knife

  • V-groove cutting tool

    V-groove cutting tool

  • Pneumatic knife

    Pneumatic knife

Electric vibrating knife

Electric vibrating knife

Suitable for cutting medium density materials.
Equipped with a wide variety of blades, it is suitable for processing different materials such as paper, cloth, leather and flexible composite materials.
– Fast cutting speed, smooth edges and cutting edges
V-groove cutting tool

V-groove cutting tool

V-cutting tools are ideal for producing complex workpiece types for high expansion foam boards or sandwich panels. The tool has been carefully designed to achieve fast tool change and simple and accurate angle adjustment. With V-cutting tools, cutting can be performed at three different angles (0°, 30°, 45°, 60°).
Pneumatic knife

Pneumatic knife

The tool is driven by compressed air, with an amplitude of up to 8mm, which is particularly suitable for cutting flexible materials and is suitable for a wider variety of material, with special blades to cut multi-layer materials.
– For materials that are soft, stretchable, and have high resistance, you can refer to them for multi-layer cutting.
– The amplitude can reach 8mm, and the cutting blade is driven by the air source to vibrate up and down.

Worry free service

  • Three year warranty

    Three year warranty

  • Free installation

    Free installation

  • Free training

    Free training

  • Free maintenance

    Free maintenance

OUR SERVICES

  • 01 /

    Which materials can we cut?

    The foam cutting machine is suitable for cutting various foam materials such as EPS, PU, yoga mats, EVA, polyurethane, and sponge. The cutting thickness is less than 150mm with a cutting accuracy of ±0.5mm. It uses blade cutting and is smokeless and odorless.

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  • 02 /

    What is the maximum cutting thickness?

    The cutting thickness depends on the actual material. For multi-layer fabric, it is suggested to be within 20 – 30mm. For foam, it is suggested to be within 110mm. You can send your material and thickness for further checking and advice.

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  • 03 /

    What is the machine cutting speed?

    The machine cutting speed is 0 – 1500mm/s. The cutting speed depends on your actual material, thickness, and cutting pattern.

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  • 04 /

    Can I customize?

    Yes, we can help you design and customize the machine size, color, brand, etc. Please tell us your specific needs.

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  • 05 /

    How long is the service life of a foam cutting machine?

    The service life of a foam cutting machine is generally around 5 to 15 years, but the specific duration is affected by many factors:
    - **Equipment quality and brand**: Foam cutting machines with good quality and high brand awareness use high-quality parts and advanced manufacturing processes, and have a relatively long service life. For example, some foam cutting machines that use high-quality steel to make the fuselage and imported core components have a sturdy structure, stable performance, and the service life of key components can reach more than 100,000 hours. However, products of poor quality may be prone to various faults after a period of use, affecting the service life.
    - **Use environment**: If the foam cutting machine is used in a harsh environment, such as high temperature, humidity, dust and other environments, it may accelerate the aging and damage of the equipment and shorten its service life. Therefore, it is necessary to provide the equipment with a dry, ventilated and temperature-appropriate environment. For example, in a humid environment, the metal parts of the equipment are prone to rust and corrosion; in a dusty environment, dust entering the inside of the equipment may affect the normal operation of electronic components.
    - **Daily maintenance and care**: Regular maintenance of the foam cutting machine, such as cleaning, lubrication, and inspection of parts, can timely discover and solve potential problems and extend the service life of the equipment. For example, regularly clean the dust and debris inside the equipment, check the wear of the cutting tool and replace it in time, lubricate the moving parts such as the guide rail, etc. On the contrary, if there is a lack of daily maintenance, the wear and failure of the equipment will accelerate and reduce the service life.
    - **Operation specification**: Operate the foam cutting machine correctly and in a standardized manner to avoid equipment damage due to misoperation. Operators should be familiar with the operating procedures and precautions of the equipment and operate according to the requirements. For example, avoid illegal operations during the operation of the equipment, such as forcibly cutting materials that exceed the specified thickness of the equipment.
    - **Work intensity**: The working intensity of the equipment will also affect its service life. If the foam cutting machine runs at high load for a long time, it may accelerate the wear and aging of the equipment. Reasonable arrangement of the equipment’s work tasks and time to avoid excessive use can extend the life of the equipment. For example, for production scenarios with a large workload, you can consider using multiple devices to work in turns to reduce the working intensity of each device.

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