ny_banner (1)

Insulation Cotton Board/ Acoustic Panel Cutting Machine | Digital Cutter

Industry name: Insulation cotton board/ Acoustic Panel cutting machine

Cutting thickness: Maximum thickness does not exceed 60mm

Product features:

The Insulation cotton board/Acoustic Panel cutting machine is a highly efficient and precise tool for processing sound insulation and sound-absorbing materials.
It is suitable for cutting and grooving insulation cotton and sound-absorbing board materials with a thickness of up to 100mm. The computer-automated cutting feature ensures accuracy and consistency in the cutting process. With no dust and emission, it is an environmentally friendly option that also provides a healthier work environment.
By being able to replace 4 to 6 workers, it offers significant labor cost savings. The positioning accuracy of ±0.01mm and high cutting accuracy ensure that the final products meet the strictest quality standards. The running speed of 2000mm/s contributes to high efficiency, allowing for increased production output.
This cutting machine is a valuable asset for companies in the sound insulation and sound-absorbing industry, enabling them to improve productivity, quality, and cost-effectiveness.

DESCRIPTION

The Insulation cotton board/Acoustic Panel cutting machine is truly a remarkable piece of equipment. It has the versatility to meet the processing needs of different materials and processes, making it suitable for a wide range of applications in the sound insulation industry.

For materials such as sound insulation boards, sound insulation cotton, insulation boards, and insulation cotton, it caters to both personalized customization and mass production. BolayCNC’s assistance enables users to process high-quality products more quickly and accurately within limited time and space. This is a significant advantage as it allows businesses to meet diverse customer demands and deliver products that meet the highest standards.

The continuous creativity of BolayCNC is a driving force behind the industry. It helps users quickly improve their competitiveness by providing advanced cutting solutions that set them apart from competitors. This leads the sound insulation industry to develop in a healthier and more stable manner, promoting growth and innovation.

Video

Insulation cotton board Acoustic Panel cutting machine

Sound insulation cotton cutting V-shaped cutting 30/45/60° multi-angle selection high physical cutting efficiency

Advantages

(1) Computer numerical control, automatic cutting, 7-inch LCD industrial touch screen, standard Dongling servo;
(2) High-speed spindle motor, the speed can reach 18,000 revolutions per minute;
(3) Any point positioning, cutting (vibrating knife, pneumatic knife, round knife, etc.), half-cutting (basic function), indentation, V-groove, automatic feeding, CCD positioning, pen writing (optional function);
(4) High-precision Taiwan Hiwin linear guide rail, with Taiwan TBI screw as the core machine base, to ensure accuracy and precision;
(6) Cutting blade material is tungsten steel from Japan
(7) Regin high-pressure vacuum pump, to ensure accurate positioning by adsorption
(8) The only one in the industry to use host computer cutting software, easy to install and simple to operate.

Equipment parameters

Model BO-1625 (Optional)
Maximum cutting size 2500mm×1600mm (Customizable)
Overall size 3571mm×2504mm×1325mm
Multi-function machine head Dual tool fixing holes, tool quick-insert fixing, convenient and fast replacement of cutting tools, plug and play, integrating cutting, milling, slotting and other functions  (Optional)
Tool configuration Electric vibration cutting tool, flying knife tool, milling tool, drag knife tool, slotting tool, etc.
Safety device Infrared sensing, sensitive response, safe and reliable
Maximum cutting speed 1500mm/s (depending on different cutting materials)
Maximum cutting thickness 60mm (customizable according to different cutting materials)
Repeat accuracy ±0.05mm
Cutting materials Carbon fiber/prepreg, TPU/base film, carbon fiber cured board, glass fiber prepreg/dry cloth, epoxy resin board, polyester fiber sound-absorbing board, PE film/adhesive film, film/net cloth, glass fiber/XPE, graphite/asbestos/rubber, etc.
Material fixing method vacuum adsorption
Servo resolution ±0.01mm
Transmission method Ethernet port
Transmission system Advanced servo system, imported linear guides, synchronous belts, lead screws
X, Y axis motor and driver X axis 400w, Y axis 400w/400w
Z, W axis motor driver Z axis 100w, W axis 100w
Rated power 11kW
Rated voltage 380V±10% 50Hz/60Hz

Components of Composite material cutting machine

Components-of-Composite-material-cutting-machine1

Multi-function machine head

Dual tool fixing holes, tool quick-insert fixing, convenient and fast replacement of cutting tools, plug and play, integrating cutting, milling, slotting and other functions. The diversified machine head configuration can freely combine standard machine heads according to different processing requirements, and can flexibly respond to various production and processing requirements. (Optional)

Components of Composite material cutting machine

Components-of-Composite-material-cutting-machine2

All-round safety protection

Emergency stop devices and safety infrared sensors are installed at all four corners to ensure maximum operator safety during high-speed movement of the machine.

Components of Composite material cutting machine

Components-of-Composite-material-cutting-machine3

Intelligence brings high performance

High-performance cutter controllers are equipped with high-performance servo motors, intelligent, detail-optimized cutting technology and precise, maintenance-free drives. With excellent cutting performance, low operating costs and easy integration into production processes.

Energy consumption comparison

  • Cutting Speed
  • Cutting Accuracy
  • Material Utilization Rate
  • Cutting Cost

4-6 times + Compared with manual cutting, work efficiency is improved

High precision, high efficiency, time-saving and labor-saving, blade cutting does not damage the material.
1200 mm/s

Bolay machine speed

200 mm/s

Manual cutting

Cutting, slotting, punching, marking, milling functions

Cutting accuracy ±0.01mm, smooth cutting surface, no burrs or loose edges.
±0.05 mm

Boaly Machine cutting accuracy

±0.4 mm

Manual cutting accuracy

Automatic edge-finding and special-shaped cutting, one-click cutting of various materials

85 %

Bolay machine cutting efficiency

60 %

Manual cutting efficiency

No smoke and dust, high precision, high efficiency

11 degrees/h power consumption

Bolay machine cutting cost

200 USD+/Day

Manual cutting cost

Product Introduction

  • Electric vibrating knife

    Electric vibrating knife

  • V-groove cutting tool

    V-groove cutting tool

  • Pneumatic knife

    Pneumatic knife

Electric vibrating knife

Electric vibrating knife

Suitable for cutting medium density materials.
Equipped with a wide variety of blades, it is suitable for processing different materials such as paper, cloth, leather and flexible composite materials.
– Fast cutting speed, smooth edges and cutting edges
V-groove cutting tool

V-groove cutting tool

V-cutting tools are ideal for producing complex workpiece types for high expansion foam boards or sandwich panels. The tool has been carefully designed to achieve fast tool change and simple and accurate angle adjustment. With V-cutting tools, cutting can be performed at three different angles (0°, 30°, 45°, 60°).
Pneumatic knife

Pneumatic knife

The tool is driven by compressed air, with an amplitude of up to 8mm, which is particularly suitable for cutting flexible materials and is suitable for a wider variety of material, with special blades to cut multi-layer materials.
– For materials that are soft, stretchable, and have high resistance, you can refer to them for multi-layer cutting.
– The amplitude can reach 8mm, and the cutting blade is driven by the air source to vibrate up and down.

Worry free service

  • Three year warranty

    Three year warranty

  • Free installation

    Free installation

  • Free training

    Free training

  • Free maintenance

    Free maintenance

OUR SERVICES

  • 01 /

    Which materials can we cut?

    The Insulation cotton board/Acoustic Panel cutting machine can process sound insulation board, sound insulation cotton, insulation board, and insulation cotton materials. It can meet the processing needs of both personalized customization and mass production.

    pro_24
  • 02 /

    What is the maximum cutting thickness?

    The cutting thickness depends on the actual material. For multi-layer fabric, it is suggested to be within 20 – 30mm. If cutting foam, it is suggested to be within 110mm. You can send your material and thickness for further checking and advice.

    pro_24
  • 03 /

    What is the machine cutting speed?

    The machine cutting speed is 0 – 1500mm/s. The cutting speed depends on your actual material, thickness, and cutting pattern.

    pro_24
  • 04 /

    Can I customize?

    Yes, we can help you design and customize the machine size, color, brand, etc. Please tell us your specific needs.

    pro_24
  • 05 /

    What are the safety features of the insulation cotton board/Acoustic Panel cutting machine?

    The insulation cotton board/Acoustic Panel cutting machine typically has several safety features to ensure the well-being of operators and prevent accidents. Here are some common safety features:

    **1. Emergency stop button**:
    - Located in easily accessible areas on the machine, this button can be quickly pressed in case of an emergency to immediately stop all machine operations.

    **2. Safety guards**:
    - Around the cutting area to prevent accidental contact with the cutting tools. These guards are designed to be sturdy and transparent to allow operators to monitor the cutting process while being protected.
    - May also have interlocks that prevent the machine from operating if the guards are not in place.

    **3. Overload protection**:
    - The machine is equipped with systems that detect excessive loads on the motor or drive system. If an overload occurs, the machine will automatically shut down to prevent damage to the equipment and potential safety hazards.

    **4. Electrical safety features**:
    - Ground fault circuit interrupters (GFCIs) to protect against electrical shocks.
    - Adequate insulation and shielding of electrical components to prevent electrical hazards.

    **5. Warning indicators**:
    - Lights or audible alarms that signal when the machine is in operation or when there is a problem that requires attention. This alerts operators and others in the vicinity to be cautious.

    **6. Safe operation procedures and training**:
    - Manufacturers often provide detailed operation manuals and training materials to ensure that operators are aware of the proper safety procedures when using the machine. This includes guidelines on loading and unloading materials, maintaining a safe distance from the cutting area, and wearing appropriate personal protective equipment.

    pro_24

INQUIRY FOR PRICELIST

For inquiries about our products or pricelist, please leave your email to us and we will be in touch within 24 hours.